MACHINE FEATURES

Smartly engineered for efficiency, precision, and ease of operation

Low Manpower
Only 7 operators needed per shift
Energy Efficient
Runs on just 75KW power
Fully Automated
PLC controlled batching & mixing
High Accuracy
Cutting precision ±1mm
Fast Adjustments
Change block size in 30 seconds
Smart Reporting
Auto-generated batch reports
Easy Maintenance
Optimized for simple upkeep
Modular Design
Fully scalable AAC system

TECHNOLOGY AND TRAINING

Complete Training
We train your personnel in recipe preparation, mix design, and the entire AAC production process.
Plant Design & Layout
We help design the AAC plant and layouts using the latest technology to maximize efficiency and output.
Installation & Start-Up Support
Our specialized team of engineers assists you with AAC machinery installation and start-up.
Block Density Flexibility
Training is provided to manufacture AAC blocks in different densities ranging from 400–600 kg/m³.
Technical Know-How & Maintenance
We provide training on equipment maintenance, AAC block machinery handling, and laboratory quality control for raw materials.
Precast Wall Image
Precast Wall 1
Precast Wall 2
Precast Wall 3

BATCHING PLANT

Dosing of Cement in AAC Plant: Automatic
Dosing of Lime in AAC Plant: Automatic
Dosing of Dry Flyash / Pond Ash slurry: Automatic
Dosing of Gypsum in AAC Plant: Automatic
Dosing of Return Slurry in AAC Plant: Automatic
Liquid batching of water in AAC Plant: Automatic
Liquid batching of 2 additives in AAC Plant: Automatic
Batching of Aluminum Powder in AAC Plant: Manual / Automatic
Return slurry preparation in AAC Plant: Automatic

AUTOCLAVING SYSTEM

State of the art autoclaving systems can be designed and offered by us in AAC plant, which provide the user with the following
  1. PLC operation, charging / maintaining / discharging will be carried out using PLC systems and specially designed control valves
  2. We can also offer technology and equipment for heat recovery systems used to recovery the condensate and vent heat from the autoclaves for AAC plants.
  3. Autoclaving will be carried out at 12 bar pressure, 190 degrees

CUTTING MACHINE

Fully automatic, PLC controlled AAC Cutting Machine
Adjustment / Change of size using PLC controller. No need to change position of saw or wires.
Time required to change the size: Less than 30 seconds.
Memory option available to store different sizes.
Accuracy of cutting: +/- 1 mm
Single operator controlled AAC Cutting Machine
Size of Block : 600/650 mm x 200/240mm x 75/100/125/150/200/230 mm

AUTOMATION

Our dedicated team of engineers, automation specialists, designs automation solutions and puts them into use for all industrial applications.
We develop individual solutions for you in the field of process automation. Our range of products also includes visualization systems.
We have specially designed solutions for automation in the field of AAC Blocks Equipment.

Become a Manufacturer:

Now you too can own a local New Age Precast Wall Systems business. New Age precast wall forming equipment is a great business opportunity available for purchase in your area. We offer a system of licensing agreement to use the equipment in a specific geographical area. As part of the licensing agreement, New Age Engineering Solutions LLP provides the training for you and your employees in all phases of the manufacturing and installation operations. In addition to the training, New Age Engineering Solutions offers support for any problems or queries you may have during the production of installation stage.